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Kosun shale shaker : improve screening efficiency and optimize the production process

Feb 11, 2025

In modern industrial production, shale shaker as an important screening equipment, widely used in mining, chemical industry, construction, metallurgy and other fields. Its main function is to separate the material according to the particle size to ensure the efficiency and refinement of the production process.
 
1.1 Working principle of shale shaker 
The  shale shaker generates high-frequency vibration through the motor to drive the vibrating body, so that the material jumps or rolls along the screen surface, and then achieves the effect of screening. According to different vibration modes, the  shale shaker  can be divided into linear  shale shaker , circular shale shaker and oval shale shaker .
 
1.2 Advantages of  shale shaker 
 
Efficient screening: can efficiently handle large flow of materials, high screening accuracy, suitable for the classification of various granular materials.
Energy saving and environmental protection: Compared with traditional screening equipment, vibrating screen has higher energy efficiency and can effectively reduce energy consumption.
Strong durability: Made of high-quality materials, the vibrating screen has a long service life in long-term work, reducing the maintenance frequency of the equipment.
1.3 Application field of shale shaker 
 shale shaker not only plays an important role in mining, but also widely used in building materials, metallurgy, food, fertilizer and other industries. In each industry, the vibrating screen can effectively improve production efficiency and reduce resource waste according to the different characteristics of the material.
 
2. The application and advantages of vibrating screen in mining industry
There is a huge demand for vibrating screens in the mining industry because screening is an integral part of the ore processing process. The vibrating screen can efficiently separate the useful minerals and impurities in the ore and improve the quality of the ore.
 
2.1 Working principle and structure of vibrating screen
The core of the vibrating screen is the screen and vibration device. The vibration device is driven by the motor to produce strong vibration, and the material jumps and rolls on the screen, so as to separate the material of different particle sizes. According to different requirements, the vibrating screen is designed with different screen size, tilt Angle and vibration frequency to ensure the high efficiency of the screening process.
 
2.2 Technical advantages of vibrating screen
 
High screening accuracy: It is especially suitable for the screening of fine-grained ores, and can accurately separate minerals of different particle sizes.
Strong adaptability: the vibrating screen can handle a variety of ores, such as iron ore, bauxite, copper, etc., and can cope with a variety of complex working environments.
Reduce production costs: By improving screening efficiency, reduce the waste of unqualified materials and reduce production costs.
2.3 Maintenance and maintenance of vibrating screen
In order to ensure the long-term stable operation of the vibrating screen, regular inspection of the screen, vibration system and motor is essential. Proper lubrication and timely replacement of worn parts help to extend the service life of the equipment.